Equipment

Photopolymer Processor

24" x 30" Orbital X Photopolymer Processor

Orbital X Photopolymer Processor Made in the USA This all-in-one unit processes water-washable photopolymer Sign material. The Orbital X is a newly designed, stack-style processor featuring an orbital washout, exposure section, a three drawer dryer and a post exposure section. Any of these features can be assembled to customize the platemaking system. The Orbital X is simple to use and versatile. Components are easily accessed (including the light drawers) from the front of the unit. Safety features include "ground fault" protection, component fuses and a safety switch for UV lamps. The washout section is stainless steel to prevent corrosion. A dual orbital-action platen provides for efficient and smooth washout and a digital timer assures accurate washout times. The brush height is adjustable to suit your plate gauge requirements. The exposure section is located in a drawer below the washout section and is equipped with a digital timer, vacuum pump and electronic solid-state ballasts. A thermostatically-controlled, 3-drawer dryer uses forced air to efficiently dry the plates. Each drawer is mounted on its own drawer slides.

Photopolymer Process Video

Processing Demonstration Video

Video demonstration of how to make NovAcryl photpolymer signage using an Orbital X Photopolymer Water Wash Processor. This video will walk you through each step of the process including how to shear the finished sign panel using an AccuCutter 19" finishing shear and hot to apply color to the raised tactile portion of the sign using a Kobo TC-851 Hot Stamp device.

Right click here to download the Processing Demonstration Video (35mb)

Hot Stamping

TC-851 Hot Stamp Unit

TC-851The KOBO TC-Series hot stamp machines instantly apply color and metallic effects to painted or unpainted raised ADA compliant photopolymer graphics. No cleanup or chemistry required. These units are heavy duty cast construction. Coil heating element provides level temperature across entire heated area. A vulcanized 70 durometer silicone pad is attached to the heated area to provide level foil transfer to irregular surfaces affected by paint or overall thickness.

Hot Stamping Technical Data Sheets
TC-851 Hot Stamp Unit Manual

Hot Stamping Processing Guidelines


Cutters / Shears
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The 3001 Series of Guillotine Shears offers the extra precision and power of a larger commercial guillotine shear in a smaller, more affordable bench shear. Available in either a 13" or 19" size, the classic guillotine design has been modified to provide convenience and flexibility unavailable in any other shear on the market. The 13" shear is shown on the left above, and the 19" shear is shown on the right above. The shears are constructed to industrial standards, and the resulting size and mass of the shears contribute significantly to their performance. If you have worked with industrial equipment or machinery, you know that the heavier, sturdier equipment is more stable and less fatiguing to operate. The 13” shear weighs 85 pounds, and the 19” shear weighs 105 pounds. Most of the weight is in the guillotine action that is made primarily of steel. While lighter weight designs can move during use and be difficult to use, the 3001 does not have these problems. The shear cuts aluminum and plastic with little effort, but the real strength and quality of the design are evident when cutting harder materials like half-hard trophy brass. A full width cut is flat and square and may be made by the most timid operator. The 3001 Series was designed and developed by Accu Cutter and is an Accu Cutter exclusive. The shears are made in the USA entirely of American materials.

Adheso-Cut Tape Dispenser

Nova Polymers is much more than the largest distributor of photopolymer sign products. We offer a comprehensive range of 3M adhesive solutions for thousands of applications, and automated tape dispensers like the Adheso-CUT system.
This definite length automated tape dispenser allows the user to set specific lengths while in automatic mode or the length can be set manually. Adheso-CUT is equipped with a tape stand that holds 3” core adhesive tapes. The split tape mandrel can accommodate 1 roll of tape up to 2” wide or 2 rolls of tape up to 1” wide.

Benefits include:
  • Increased Productivity
  • Present Clean & Straight Cuts
  • Consistent Tape Lengths
  • Eliminate Sticky Messes
  • Reduced Operator Fatigue
  • Reduced Waste
Adheso-CUT Instruction Manual.PDF ►
Nova Polymers / 3M Adhesive Solutions ►